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Process control is expected to be ready for release in the spring 2006. This
is a complete production surveillance system which is able to
connect to the small systems like : Motion Control 1.5, SMS ALERT
1.0 and M-Control 2005. This system is configurable with the same
hardware as the rest of the systems, which means that if you have
one system, you can always expand. Process Control is basically a
parent program which gathers information and uses that in the
child programs functions. Process Control is also
configurable with a 96 channel USB IO deice or it can use internal
PCI IO cards, this depends on what you specify in the setup. All
elements in the program is user configurable, which makes the
program really advanced. You can define software timers, build user
defined programs, (requires M-Control 2005 installed), calculate
statistics from the information gathered from you machinery or
simply build you own statistical functions by letting the program
transfer the data to an excel sheet
In process control it is always possible to find out, which
statistical distribution the production process for a given product
follows. This information is used, to simulate a process and give an
estimation to show, if what has been planned is actually realistic.
Online information to the production planners is
essential in process control. Having the possibility of using
hardware counters in M-CONTROL 2005 the system can find out exactly
how many items your machine has been producing, machining time and
finally, give an estimation of the chances that the production will
finish in time, following a certain distribution. The system works
with something defined as plus and minus grades. This is a way of
ranking the different machines as a function of the operator
responsible for the changeover, quality control, tools used etc.
Using M-CONTROL as a server to handle the IO, you have complete
control over your hardware and M-CONTROL will allow you the same
functionality as a PLC would. You can choose each IO channel as
either input or output and build you own programs, setting flags and
variables etc. I will be looking forward to present
this program, so please keep an eye out on my web site. |